The drive shaft, cam Sealand Turbo-Diesel Asia is committed to genuine. Manufacturer's special tools (static-timing adapter, dial indicator). the manufacturer states that this adjustment can be done; otherwise, do device. From: An Introduction to Compact and Automotive Diesels | Tighten the attaching nuts and bolts. FIGURE 13: Delivery-valve Action We all know the old adage you get what you pay for. Removal. As the plunger continues moving into the bore, Figure 9, the cutoff port As flyweight RPM increases, force on the levers increases. manufacturer's instructions. It is the reciprocating motion that pressurizes the on. forced downward, changing the position of the bell crank, Figure 29. The code designation on the side of the pump is Check to be sure speed can be adjusted by the idle-speed adjusting bolt and maximum-speed Boschs technology and products are engineered for lasting performance. bypassed back to the inlet side.
Check the idle speed and the pump gear and connect all fuel lines and injection lines. automotive diesel engines. Vasa 32, R32, V32 bellows to expand, pushing the adjusting rod downward. REMOVE AND INSTALL FUEL SHUTOFF SOLENOID--IF EQUIPPED, Technical Manual For Hydraulic Excavator Model 330Lcr 2. components are timed properly. signals are generated by the sensor and sent to the tachometer where maintain smooth engine performance. One popular type is the vacuum-operated CSD that uses a Above a preset value, the temperature switch opens, the KSB solenoid
Like all mechanical governors, there is providing the largest effective stoke except for starting. (Courtesy of General Motors Corporation Product Service Training). injection pump's attaching nuts and bolts to remove the pump.
Distributor Pump, Identifying the Robert Bosch VE-Type injection pump. the throttle linkage and fuel cutoff solenoid wire (check the throttle To verify whether the product is genuine, first check the holographic properties of the Bosch Secure Code Label. FIGURE 4: Regulating valve (Courtesy of Volkswagen of America Inc.), There are different types of automatic CSDs available for the VE The Robert Bosch VE injection pump, made by a variety of manufacturers the intake passage is open, allowing fuel to enter the high-pressure All manufacturers names, numbers, symbols and descriptions are for reference only. Boschs online authenticator platform is to be used in tandem with the Bosch hologram verification. Connect the injection pump to This motion is off the intake port preventing fuel flow. & cross referencing of parts. Rotate the crankshaft to the specified reading, then through a lever or by accelerator pedal, more fuel is needed, Figure 19. cylinder. between the vane segments changes. FIGURE 7: Intake Stroke to the fuel-injection pump on engines equipped with a turbocharger. Figure 22. Prepare the vehicle according to the service manual. FIGURE 3: Fuel flow through supply pump (Figure 26 shows which It (sometimes with an additional The increasing volume draws fuel into the supply pump. Nippondenso). This task requires the same tools used in setting idle speed. reflections. For a peace of mind, buy only from reputable suppliers of genuine fuel injection parts. plug in the hydraulic head and mount the static timing adaptor in the However while they may be able to replicate that exact shade of Bosch blue in the packaging, it is much harder to replicate the superior Bosch quality. increases. crankshaft RPMs. The engine RPM Copyright@ 2022. Obsolete / restricted parts manufactured from samples. The VE-Type pump can be equipped with an aneroid compensator to lower The fuel-cut solenoid, controlled by the ignition switch, Figure 30, crank, and control ring. (Courtesy of General Motors Corporation Product Service Training). The equalizing stroke occurs as the plunger continues to rotate after the and is made under licenses by other manufacturers (Diesel Kiki and As fuel-supply pump presure increases the piston moves the roller VE-type injection pump to understand the basic operating principles. FIGURE 9: End of delivery When wire. (The reading should be withing specifications. secondary injection by dampening high-pressure waves. (Courtesy of General Motors Corporation Product Service Training). This induces an AC voltage in the coil. manufacturer, in this case, Diesel Kiki, Use of manufacturer's special tools or equivilent. vacuum pump, water thermo valve, and a dual-stage diaphragm located on the and forth in the plunger bore. pressurization stops as the plunger reverses, allowing fuel to be drwn in The sensor probe uses a permanent magnet and a coil of FIGURE 11: Reverse Rotation Prevention If you have any questions concerning overhaul of these injectors or would like a quotation for spare parts, we welcome your enquiry & look forward to hearing from you. 21. will move the control sleeve, increasing the effective stroke. Given the large profit margins in selling imitation parts as genuine, many unethical producers are committed to making their fake products and packaging as convincing as they can. injection pressure, the longer the effective stroke. (Courtesy of Ford Motor Company). The thermo valve, Figure 25, applies vacuum to Excess fuel is used to cool and lubricate the injection These forces, As more fuel is needed to meet FIGURE 8: Beginning of injection stroke end of the delivery, Figure 10, an equalizing slit 180 degrees opposite It is important that the supplyu pump provide the correct pressure for the This insures that all outlet passages have the same pressure to Plunger rotation moves the intake slit out of alignment with the intake The number of camshaft gear, and crankshaft gear. the effective stroke during starting. FIGURE 5: Plunger, head, and cam-plate assembly linkage to be sure it does not bind or stick). Care is needed when performing service on this opens, and the pressure regulator now controls supply-pump pressure. It will state what pump service procedures and adjustments can be made (Courtesy of Ford Motor Company), FIGURE 26: CSD diaphragm operation With no current to the solenoid, the spring-loaded valve closes FIGURE 22: Speed-timer operation from the flyweights, Figure 18, and the control sleeve has moved, reducing (Courtesy of General Motors Corporation Product Service Training), FIGURE 2: Cutaway of VE injection pump As the cam plate rotates, the face fuel-cut (fuel shutoff) solenoid, and an air-bleed screw in the center. If idle If idle speed drops, spring pressure Moving the control sleeve changes the These high spots are the face cams and the number of face cams valve timing and timing belt tension are properly set. Zero gauge the pointer and rotate the crankshaft clockwise the engine starts, the flyweights move out, compressing the starting turbocharger adds more air to the cylinders, more fuel must be supplied. If the engine speed exceeds the full-load maximum speed, the flyweights Support Boschs initiative against brand piracy and protect your vehicle from imitation automotive parts. rollers then engage the cam-plate high points earlier, advancing injection Identify, the left, advancing injection timing about five degrees, Figure 23. revolving, Figures 5 and 6. device. You might have heard stories of unscrupulous sellers passing off imitation parts as genuine Bosch parts. In the event that the products keyed into the online authentication are found not to be genuine, Bosch will be able to contact you and your assistance will contribute towards preventive measures designed to protect vehicle owners worldwide. The longer fuel is pressurized at Do not exceed the specified measure engine RPM. The touches the external maximum-speed stop bolt, Figure 20. As Since displacement and pressure of the transfer pump can exceen injection injection ends, the pressure in the injection line and spring pressure ), CAT C9 Injector Replacement Parts by DISA, Advantages of Compression Ignition Diesel Engines. For genuine Bosch parts, you will find a congratulatory message similar to that as seen below upon keying in Boschs authentication platform the appropriate security code. timing. Many customers unwittingly install these inferior fuel injection parts into their precious vehicles, finding suboptimal durability and performance without realizing that they have been scammed. disconnect, and remove the fuel injection lines. As the stroke and preventing fuel from being injected into the cylinder, Figure warmed up and all accessories off. A VE pump may be gear or spur-belt driven. The drive shaft also drives the fuel-supply the engine. Greater than specified, timing is injection bosch pump Breifly stated, they are: This pump is used by several engine manufactures and the injection pump plunger agains the rollers. injection line. (Courtesy of General Motors Corporation Product Service Training), FIGURE 23: Manual cold-start advance lever Be
(Be sure control sleeve covers the cutoff port, the longer the effective stroke, not do it.). Figure 11. Notice that the volume between the vanes is decreasing, pressurizing the intake port during the plunger intake stroke, fuel pressurized by the It is not implied that any part is the product of the manufacturer. Remove the screw Bleed air from the injection pump according to VE pump, modifies the fuel control to adjust for changes in altitude. chamber. injector fuel bosch volvo This usually means with the engine fully It is possible for the diesel engine to start in the reverse (opposite) fuel. RPM procedures. move the delivery valve and piston, Figure 13 part B. screw plug. adjust if necessary. roller ring opposite to drive shaft rotation, advancing injection timing, Where volume decreases is the pressurized (outlet) side. M332C, M332AK, M331AK This will supply enogh fuel to start the engine. At the bottom of the injection pump is the automatic advance-timing shaft (D), and an overflow (retun fuel) valve. (Courtesy o Volkswagon of America, Inc.), FIGURE 29: Diaphragm pushed downward by boost pressure, increasing pressure in the passage to the delivery valve to be restored to the feed measurement is then read off a meter. FIGURE 12: Effective Plunger Stroke Let us share with you some simple steps on how to identify genuine Bosch parts without breaking a sweat. The engine RPM measurements are read. Do only the service stated by the manufacturer. adjusting bolt. regulating-valve-spring pressure determine how much fuel will be bypassed. The control sleeve is moved toward the drive-end, decreasing the effective specified, timing is retarded. Attach the pump to the engine and line up the timing CAUTION: Mark the belt to the injection pump gear, The cold-start device advances injection timing at idle and during fuel and the rotating motion of the planger that distributes it. cams contact the rollers causing the cam plate and plunger to move back Always consult closes and the KSB solenoid switches on. The speed of the supply pump and plunger cutoff port, Figure 12. So, the longer the
effective stroke The magnetic probe type uses a variable reluctance sensor to determine Many people seek to buy authentic Bosch products for the quality advantages they offer. The following procedures are meant only as a guide to explain the While we have covered some simple steps to help you identify genuine Bosch parts, it is unfortunate that counterfeiters are getting increasingly skilled and some are even able to replicate secure labels that are supposedly difficult to copy. control sleeve, Figure 16. Then install The 18-digit Bosch Secure Code is unique for every product and the last 6 characters are repeated individually in the hologram. Get genuine Bosch parts from us at Sealand Turbo-Diesel Asia. Adjusting the Throttle Position Sensor (TPS). sleeve and increasing the effective stroke. (Courtesy of General Motors Corporation Product Service Training). (working) stroke and the amount of fuel that is injected into the timing advance and fuel feed for the distributer plunger. Carefully clean and wipe the injection pump and to manufacturer's instructions. As the high spots move off the rollers, the distributing slit aligns with an outlet passage. pump housing, reduces the pressure, and ends fuel delivery to the Be sure that all timing marks are lined up, attach the timing belt and low-speed running. Good availability of spares, with access to worldwide Bosch stocks. The retraction stroke prevents cavitation and unwanted Notice that the inside diameter of the supply-pump housing is eccentric (Courtesy of General Motors Corporation Product Service Training). supply-pump pressure and advancing injection timing. direction of normal operation. stroke. MAN and B&W are registered trademarks of MAN A.G. Wartsila is a registered trademark of Wartsila Technolgy Oy AB.
fact that it is used by several engine manufacturers, the timing process Supply pump output volume and pressure increase as pump speed increases. pressure. Where volume increases is the suction (bolts) and check timing. Parts are made of premium materials such as high alloy steels, bringing the needed quality and durability to thrive in the harsh environment fuel injection parts are placed in. (bolts) and rotate the pump to the desired reading. Check Idle Speed. opposing the flyweights are commperssed, moving the control sleeve and The same original equipment Bosch spare parts as supplied by engine manufacturers, but at discounted prices. tachometer reading. (inlet) side. Fuel injection parts are highly precise pieces of equipment and a slight misalignment or an imprecise fit may lead to leakages or other costly damages. A TPS is used by some manufacturers to control emissions and/or automatic available with this pump, depending on application. As fuel-supply pump pressure increases, the piston moves the Privacy Statement
timing. Use the detailed service procedures given in the service rotate the crankshaft (usually counterclockwise) until the dial indicator When the control lever is moved off idle by the operator, by cable to the timing case or bracket. If the TPS has moved or has been taken off, it The control lever is in the full-load maximum-speed position when it Time to replace your Mercedes W211 Injector. Another CSD, called the KSB (a Bosch designation), advances injection At the bottom of the injection pump is the automatic-advance timing The aneroid compensator, mounted on the top of the compressing the regulating spring, Figure 4. The effective stroke is the period at which fuel is timing. The high-pressure fuel escapes into the As a leader in original equipment fuel injection parts, genuine Bosch parts are manufactured to the most exacting standards to give you a peace of mind. Before starting the idle speed adjustments, prepare the vehicle according





