When I put the carpet on, I did both sides with overlaps on the edges. Insurance, Boat I kept all staples as close to the board edge as possible so that the once the pipe edging was attached it too would cover / protect the boat from loose staples. It seems like they will put a lot of pressure on the outer chambers. Going without hinges just does not work. GENIUS! 3 years ago With that in mind, here is the floor plan that you should follow: To use the above template, download the image from the link below: https://drive.google.com/open?id=1Iua_xU7bYKW2RePfHFywqG6zD_-_dN4g. Even below image shows some mismatch it all fitted perfectly in the end. This is how I was introduced to world of inflatable boats. I have almost enough of the foam board left to double each section if desired. Thank you so much this really helped. If you are making a 1 piece floor the measurements shown should work fine. I cut it by hand with a utility razor. So THANK YOU for taking the time! I made mine, and Im about to put the insulation on, and thats my only concern. 1-7/8 in. Boat Gel Coat - Spectrum Color, Pumps and Inflatable floor is ok, but once you add battery it simply doesnt feel right. I suggest you model one after cardboard and see how easy it is to take in and out of your car. Fenders, Boat Trailer Fishing Lures, Fishing Rod Holders & Video, GPS Chartplotters & Shop 5 years ago. I hope this helps the discussion thanks a lot. Thanks for sharing this, very informational! I saw that some people made a floor out of corrugated plastic, but those materials can get pricey, as you would have to layer several sheets. Does the insulation on the edge keep it from folding down completely? Sorry I dont have it in Word format as that format doesnt preserve print size correctly. Bilge Pumps, Shop I wonder if it would be possible to use old pallet's. Stay connected to family and friends by sharing the LittleThings that spark joy. Boarding, Paddles & (LogOut/ AN Ive just made the individual files and posted them. & With the pieces cut out, you can install the hinges. Seats, Pontoon Boat Seats & on Step 6. Battery and trolling motor for our Intex excursion 5. Charts & Rails, Marine Tools & Tool The edges are a little bit more tricky but if you cut the edges in strips theyre pretty easy to manage. Login, Boats Sevylor HF 360 Fish Hunter Inflatable Boat Customization. Next Stop Amazon. PDF files are very universal and there are free PDF readers for any platforms including Windows. Do you put the floor in the raft after it is in the water? After fully inflating the 3 chambers of the raft measurements were taken of the underside of the floor chamber. Rafts, Paddle Accuracy is not a huge deal as youll be wrapping the edges with foam. Oars, Wakeboard, Wakesurf & I created an instruction guide for building a seahawk 4 floor. From all the mods I've seen I haven't been able to figure that one out yet. I would not want to hit class 3 rapids in it but it did not feel like a pool toy either. Glad to see it works. Biminis, RV & Trailer Towers, Tow Ropes & After some cutting and sending the final product was there. This is probably a stupid question, but Ive tried to figure it out without success: How do I print just the corner piece like you suggest? Blocks, Marine I'll post pictures once mine is done. I assume you break it into 3 pieces is mainly because of easy transportation and storage. Supplies, Boston Whaler, 1972-1993, Products, Carbon Monoxide & Reply Once getting the raft home and inflating it I was impressed by the thickness of the 30 gauge PVC sidewalls of this thing. All, Anchor & I will not give complete list of dimensions since this is not guide but our own project we did for fun. It seems possible, just concerned about putting too much pressure at the seam of the floor/sidewall air chambers Update: after my boat was inflated for a few days I was able to inflate it more and I'm starting to get measurements closer to yours. Once the outline is drawn, cutting is a matter of using circular saw and jigsaw. Parts, Boat Tubing & Note that all hinges are on one side in the photo above, but I ended up putting the second set of hinges on the opposite side so the 3 pieces will fold into a Z for easier storage. Zincs, Generator Ropes, Boat You would then use the templates like this: The floor board was cut in two 36 pieces, and one 24 piece. on Step 6. So price and mobility were very important since we live as a tenants in Netherlands at this stage. They also sell 1 board for $19/sheet, but I wasnt sure about going that thick. In the end we rounded all planks with pipe isolation. I can save a separate graphic designed to be printed on a 300dpi printer. Deals, Paint & Maintenance Great guide, one of the best I have seen. Sure, it can be dented but for my purposes I think it will hold up fine. This is nothing original, Ive been following the ideas shown by many Excursion owners before me, though after exhausted searches I never found a good floor plan for cutting the floor board, so here I am sharing the finer detail of this mod so you dont make the same mistakes as I do. Covers, Boat Wiring & Is anyone else finding these measurements are too large? Biminis, Paint and I dont mind helping out but the shipping for such a large and heavy piece would cost hundreds. Covers, Other It probably make most sense to hire a local contractor to make one. Thanks! Racks, Fish Finders, Sounders Plus after use the foam will pull through the staples and have to be reattached.Be sure to do a test fit with the edge covering before carpet covering. The corners might be a bit tricky to draw out, so you can use the above template and print out the corner pieces at 50 pixels per inch resolution. I used 3/8 plywood sheet this was ok but I feel 1/2 would have been a better choice after testing on the water. Deals, Electrical If you buy your board at Home Depot you can have them cut out for free. Hardware, Boat Trailer PVC pipe is plastic pipe you use for water pipe. Had thought about the router idea too. Real water proof plywood is called Marine Plywood and they go for north of $75 in my area. Lighting, Marine Teak I've seen staples used for this but pointy objects and inflatable things don't get along. Accessories, Boat Lift Canopy I have an Intex Excursion 4 and I will be following your guide to make a wooden floor. Comments? Last step is to staple the carpet down. Watch full collection of movies about intex mariner-4-modifications from india and around the world. But they are still not truly waterproof. Do you also inflate the floor before you set in the wood floor you built? Thanks syfrog! Thank you so much! Experiences? It was only $12 for a 4x8 sheet of it. My measurements were more like 88" x 27 to 27.5". Tackle Boxes, Fishing Bait & Protection, Ladders, Steps, & Todaypk.video is committed to offering you free access the latest movies, whether in English, Hindi, Tamil or Bengali, only in a pure single click. If you spit the floor into 3 sections as i did to minimize storage space remove 2 inches from the center panel length. This is when I realized the center would need ~2" taken from the length. If you only have a circular saw, then youll spend a lot of times cutting out the corners, and if you only have a jigsaw, youll spend an extra 30 minutes cutting the straight lines. I designed mine to be in 3 pieces so they can fit in the trunk of my Model 3. Manufacturer, Boat Tables & If not how do you get it in the water with the floor in it? It turns to be 4 pieces in the end though but you can extend one bow peace to be longer for xy cm but than work on it will be a bit harder. & Professionals. Thanks for the instructions! I would think that the floors would be more stable deflated, but not sure. Rollers, Boat Trailer Does the inner chamber where the wooden floor rests need to be inflated or you left that one deflated when in the water? Savers, Boat Trailer Guides & , Intex Excursion 5 Hardwood Floor Mod finished, custom wood floor inflatable boat Intex excursion 5. Here is short video (coming soon) of complete process. Galley, Barbeque Would you consider making one like yours for a fair price? & Sonar, Trolling Waxes, Boat Cleaning for Sale, Buy A Tops, Other This will ensure all staples are on the top surface. Accessories, Marine Electrical Once all is fit correctly cover and trim the center section and enjoy your new robust floor. The holes should be placed about 6" apart for cord or wire ties to lash the insulation to the edges. After getting the floor cut sand the edges to prevent splintering. Im glad this guide is useful. I havent decided if I want to try that or just stick with the plywood Than once home we inflated a boat, reversed it and draw lines using paper and pen. Unicorn Gundam Lighting Kit in 70 easy steps! Ski, Wakeboard If you measure the floor from the bottom, youll see that the floor is about 36 at its widest. Might try four layers so I can have ribs going each direction in two layers each. 7 years ago Plumbing, Anchor Question Originally I was worried that the boat would still bend along the joints but turns out it was okay. Boat Repair, Boat Paint & Hardware, Marine I covered both sides of my floor panels with automotive carpet. Yes it does keep the board from folding completely. Marble, Engine Foam Self Seal Pipe Insulation. Bilge Pump, Tires, Rims, & Hub But if you make a floor board thats 36 wide youll end up with 1.5 of space on each side, (more if you dont add foam insulation) because the side walls are generally wider. Have you had any issues with stepping right on the hinches and cracking the board? Starters, Marine Solar Power Todaypk, one of the largest movies download website in 2019, now gains much more popularity in India and around the world. Yes a 2 piece design would be even more stable. thanks for any help. Since we didnt want to invest much time nor money into this one, we decided to build it with minimum tools and materials and to make it from 3 peaces so we can carry it on your bicycle trailer. Even at around $50 its better than spending the time putting varnish on your board. Varnish, Marine Adhesives, This means I had two layers of the carpet around the edges and with the way the corners were done, I had four layers on the corners. The plywood is pretty thick and very unlikely to crack. Anchor Box Anchors, Fishing Rod & Reel Ive tried paint and 3d paint without being able to figure it out. Sorry I forgot to make the separate prints back in August. Drink Holders, View attachment Building a great Floor for your inflatable boat.pdf, http://www.youtube.com/watch?v=WT004IYE8iQ. I feel like I owe you a beer for doing all the pre-work to cut the wood. Marine Battery Chargers, Shop Hardware, Boat Seats by For the lower 3" radius, no dimension, but I assume this could be found by finding the origin that is tangent to both the vertical and horizontal edge. Hi. This is what the board looks like when finished, and what it looks like on the Excursion: Now you have a stable surface so you can use your Excursion with your favorite reclining camping chair! The biggest plus to this project is the cost to fun ratio. Mine ended up being 32"x93". Systems, Lowrance Hook2-4 GPS Cut it out and you have a perfect template. Kayaks are small but not very 4 year old friendly. On the water with 2 adults and 1 child the raft was quite stable but as would be expected it doesn't track or paddle like a hard body boat. Terminal