Too much
Secure rope back to the vehicle using a screw pin shackle. However, you can find several online calculators to help you find the suitable winch size. Full size vehicles have more storage room, therefore can carry other options of accessories and rigging such as a high-lift jack, pull-pall, and other portable ground anchors. Always take your time before and after you have set up the winching assembly. It will damage the winch. drum can damage the winch and the winch cable. Always use a tree trunk protector. First, you will need to unhook the winch rope from the D-shackle. Before you start the winch pull, make sure to clear the whole area. Before you start pulling your vehicle using a winch, you need to do the following. If applicable, the stuck vehicle can apply slight throttle while in gear to assist the winching operation. Before stepping out, move your vehicle forward gently. If you winch for more than 45 seconds,
It could cinch so tight that you cant remove it. Never let the winch
Once you reach the stable ground, stop the winch pull. One thing that Barlow reminds all of us is that the cable or rope on that new winch needs to be respooled under a load before making any loaded pulls on the trail (its not ready to use out of the box). Do: Hand signals are indispensable when two people are using a winch: one person behind the wheel and one person at the winch. Never straddle a winch line (we hope its obvious why), and when winching, avoid standing between the vehicle and its anchor point. While winching, dont let people stand in the area. So many that chapters of books, if not entire books have been written on the subject. Also, avoid using trees standing at a weird angle. Use eye protection in addition to the safety gloves. Always turn the vehicle
winch loads that weigh more than the winchs rated capacity. Sharp bends on a rock can damage a steel cable and cut a synthetic rope. If it fails (generally through misuse or overloading it), it will travel fast with plenty of force to kill you. Use a choker chain for trees to secure the winch rope to the second anchor. The most common are handlebar mounted switches, dash mount switches, corded remotes, and wireless controllers. If you have a wired remote control, connect it to the winch. Dont over-tighten the shackle. The winch motor may
Loose gloves can get entangled in a winch, resulting in injuries. Make sure to re-spool the winch rope under load, especially if you are using the winch for the first time. Strap on the seat belt. Do: Use frame-mounted tow points rather than the winch hook for kinetic tugs, yanks, or pulls. 3) Protective Gloves: Gloves will protect your hands from barbed steel winch wires. Never operate it from near the winch. As you may have understood by now, winching equipment alone isnt enough to pull your vehicle from mud or a swamp. Almost any winch manufacturer will sell you heavy-duty leather gloves that will help protect your hands when winching. Make sure the anchor is strong enough to pull your vehicle. So, if your winch has a Rated Line Pull or RLP of 9000 pounds, it can pull a car weighing up to 6000 pounds. Controls:Different manufactures also provide different types of controls to operate your winch. Make sure to take manufacturers guidelines into account as well. Doing this has a cinching effect as you pull that can damage the tree and damage your tree saver. Using a winch without proper safety precautions and user practices can cause severe injuries or may even lead to fatal mishaps. Guide the winch line onto the spool by applying tension and pulling to one side or the other while powering in. Use frame-mounted two points instead of winch hooks as they can better withstand tugs, yanks, or pulls. Always check the remote control for any damage. 01W2E)SJ&u4kzqjE*'U?e%n/T$\-Icfccc0`P )ccg&m@[@WyX, winch and winch cable before each use. Usually, you can use your vehicles battery to power the motor. Support area
The worst-case scenario is the winch is unusable because the rope or steel cable wont come off the drum. Check the entire winch for any dust or debris and clean it thoroughly. It can still cause injuries. Run the winch rope through the snatch block. ignition power OFF when it and the winch are not being used. Give your winch cool down periods and allow your alternator some more time to charge your battery. Winches can be dangerous when they are used improperly or without regard for the proper safety precautions. After checking all connections, you can start pulling the vehicle slowly. In most off-road driving situations, its usually a tree, rock, or another vehicle. This will cause the winch cable to collect debris
Run the winch wire through the snatch block. It essentially helps you to adjust the tension of a winch line, usually made from steel. 4) Drum: It is a hollow metal cylinder. Although manually operated winches are still in use, electrical models are now more prevalent. 120 0 obj
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DO NOT connect to a tow ball. vehicle and winch with the load directly in front of the vehicle as
Otherwise, you risk pulling down the tree on your vehicle. at one end of the winch drum. This can help by deflecting the energy if the cable should snap. Always inspect your
Read our tips on selecting and using a winch below! Try to leave as little of an impact as possible when winching and remember to Stay The Trail! Never use the winch
While we did do some real winching for the story, many of the images where we are demonstrating the wrong technique did not involve putting any load on the winch cable. Barlow also points out that many new winch users (and some more experienced winch users too) need to remember the difference between a static and a kinetic pull. Turn off the remote control before stepping out of your vehicle. She also reminds us that allowing a winch line to slide through even a gloved hand is asking for injury. Click the CONTENTS link above for the Table Of
The way of the future is synthetic line, or rope. Make sure to run the remote-control cable to your drivers seat if possible. Always keep body,
Here are a few critical dos and donts that you must follow if you want to use a winch safely. A stuck vehicle can require a huge amount of force to get unstuck, and you dont want to spend time moving small boulders around on the trail. From where you stand when a winch is under load, to what not to do with your winch rope or cable there are many things you can do right or wrong and were here to show you some of the ways to use your winch properly. vehicles centerline whenever possible. If your winch has come in contact with water, get it serviced by a professional immediately. The general practice is to double the weight of your vehicle. When rope and cable are under tension, they can fray or cut very easily. If you are using a rock as an anchor, make sure it is big enough to withstand the force of pulling your vehicle. Keep all three items in a safe and dry place in your vehicle. If applicable, the stuck vehicle can apply slight throttle while in gear to assist the winching operation. Rememeber, we said they show what not to do. 5) Fairlead or Wire Lead: As the name suggests, fairlead or wire lead guides the wire rope as it wraps around the drum. This is bad. winch cable at one end of the winch
much as possible. Dont: Rush to get things done. Make sure to pay careful attention to every possible detail before proceeding with the winching. hair, clothing and jewelry clear of the winch cable, fairlead and
and heavy gloves when operating the winch. Never touch the winch rope when it is tout. cable run through your hands, even if wearing heavy gloves. It will release the tension from the taut wire rope. Also, replace damaged winch hook and hook pins. jerk a load attached to the winch with a moving vehicle. Dont step over the rope or cable. There are many manufactures out there who supply winches. If your are winching yourself out, find an object suitable for supporting your needed pull load. We did this to avoid the damage to the environment and equipment that we are warning you against. Although winching seems cool, you cant take it lightly. Dont keep the remote control plugged-in when free spooling, rigging, or sitting idle. When you turn on the motor, the drum starts rolling, wrapping the wire rope around it. The three primary stages involved in using a winch are as follows: First, you will need to rig the winch properly to a suitable anchor. Free-spool disengages the motor gear so you can pull the cable freely to your hook up location. Be wary of Aspen, Pinion, Lodgepole and Juniper Trees as their root structure is shallow. Then, even if you are tempted to touch any part of the winch, you cant. Raising the RPMs in neutral or park will help the charging circuit compensate for the increased load, but a long sustained pull can still deplete the battery. Place a tree trunk protector around the anchor point for safe and efficient winching. Always READ your winch operation manual prior to using, and familiarize yourself with its controls and features. The triple line winching technique uses the same principle as the double line. You are going to need a few accessories to ensure safe winching. Some signals that are consistent and borrowed from the mining industry include raising a closed fist to indicate stop and tapping the index finger and thumb together to mean bump the winch. Two fists raised with thumbs pointing inward means Winch in (shown), while two fists raised with thumbs pointing out means Winch out. Two hands elevated and twisting back and forth (like working a Rubiks Cube) means, Im going to work on the winch, so do nothing. (The correct response to this is for the driver to set the winch control down on the dash and hold his or her hands up so the person at the winch can make an adjustment to the cable, clutch, or deal with some other issue.). Keep in mind when you are stuck, forces such as gravity, terrain, soil conditions, slope, etc., will amplify the exertion force needed to pull your vehicle. HWrF. Contents, or download a full PDF of the Owner Manual in the Owner
This has disaster written all over it. Start pulling your vehicle slowly until it reaches stable ground. You should use a tow strap or tree saver around the rock rather than wrapping your winch line around it. This can cause damage to winch components. The friction
the winch operation. Weve spent thousands of hours out on the trail, and as a result, weve seen our fair share of winching scenarios gone wrong. Never winch up or
persons. Rope on the other hand is lighter, safer to handle, rated for higher loads than cable, and can be easily spliced if broken. Note how the D-ring shackle goes through both ends of the tree saver and is hooked to the winch line. Dont: Winching several feet above the base of the tree creates a huge amount of leverage on the trees roots. Never grease or oil
control from the vehicle when the winch is not in use to prevent inadvertent
Quality Policy | Certifications | DNV 2.7-1 and DNV 2.7-3 Type Approval Certification, Rigging Hardware Product Warnings / Cautions, Everything You Need to Know about Winching Uncovering the Secrets of Winching. Make sure to check the wire rope carefully before and after each use. Never use hooks with increased throat openings. When you are in the situation of needing to use your winch, it must work, and work well! If stacking occurs,
of Polaris.com. A winch is a simple mechanical device that allows you to pull in or let out a wire rope. on this vehicle.Always follow the warnings and instructions in Owner's
Ensure the necessary precautions and maintenance tips provided in the manufacturers manual. You can follow the rigging steps mentioned in the previous point. Even though you are wearing gloves, dont let the winch rope slide through your hands. 8) Winch Kit: Depending on the manufacturer, you will get different tools in a winch kit, generally available in durable and weatherproof bags. You will need to understand how does a winch work to use it safely. You also dont want the tree saver to slide on the tree, so if the tree is at a weird angle or has a tapered base, look for a different one. winch drum at all times. A corded remote also allows you to reel in your line properly on the spool. Similar rules apply to winching to a rock as with a tree. Never use a winch for towing. Forgetting (or ignoring) to do this will cause the outer layers of cable or rope (both steel and synthetic) to get pulled down in between the lower layers. If it begins to, halt operations and release the line until it is in a uniformed location. A new winch owner has little knowledge or experience using a winch. The geometry associated with vehicle recoveries can get very complicated, but usually you want to pull straight. With this winch rigging technique, you can increase your pulling power over short distances. the cable evenly before continuing
Attach the winch rope to the tow hook on your vehicle or its frame. As you can probably see, winching is a vast topic. Wireless controllers are becoming more common, but have a split second lag time, which makes precision winching difficult. Always wear gloves when handling the winch line, especially with cable! Generally, a winch has 1.5 times the pulling power of the load. Her insight into teaching four wheelers how to use a winch is invaluable. In addition to the usual winching accessories, you will also need a snatch block. Long distance pulls or very stuck vehicles will cause increased heat and friction on your winch. There doesnt seem to be a truly universal set of hand signals for winch usage, but there are a few conventions. Make sure the tip is facing up. Connect the snatch block to a tree trunk protector. activation and use by unauthorized
This is a great way to pull the tree down onto your vehicle, killing the tree and maybe even yourself since the tree is going to fall towards you and your rig. Make sure the winch line does not build up on one side of the winch. We see this way too often. If possible, buy a winch kit as it includes everything you need for a proper recovery. Heck, we could have dropped the strap down a few more inches and found a larger tree. 10) Winch Line Extensions: With these, you can extend the reach of a winch line. Dont: Running a winch rope and, to a lesser extent, a steel cable over a jagged rock is never a good idea. See the. You can release the button every few seconds to ensure slow and steady winching. Always wear eye protection
Dont do it. Never use the winch
Leave at least 2 full cable reels on the spool. Winch weights also help by absorbing some of the potential energy stored in the cable. D-ring shackles are designed to hold a load 90 degrees to this position, and they are weak when loaded as shown. It is always best to have at least a couple of options for redundancy. Never attempt to
You are also at the mercy of the battery and electronics during inclement weather or long storage periods. 6) Gear Train: The gear train is the connecting piece between the electric motor and the gear system in a winch. It transforms the electrical energy into a powerful mechanical force, which allows you to pull heavy objects using a winch. Generally, the bigger the winch, the better. Clean the debris if there is any. While a winch can be a lifesaver when your vehicle gets stuck in mud or sand, every winching situation can be a potential accident risk. Insert the winch rope hook into the D-shackle. Furthermore, the remote control allows you to stand clear of the winch and the wire rope, reducing the risk of an accident. Winch your vehicle slowly and carefully. Before we wrap up, lets take a look at a few FAQs about how does a winch work and how you can use it safely. If it begins to, halt operations and release the line until it is in a uniformed location. Never winch the hook
DO NOT drive over the winch line. Aluminum hawse fairleads should ONLY be used with synthetic line. before safely riding or performing maintenance
Dont engage or disengage a winch when the wire rope is under tension or the drum is moving. If your are winching yourself out, find an object suitable for supporting your needed pull load. Here, only the threads are resisting the load, rather than the cross sectional thickness of the shackle and pin resisting the load in shear as designed. The Owner's Manual for this vehicle contains
Do: Weighing a steel winch cable down with a heavy blanket, tow strap, polyurethane winch weight, heavy coat, winch accessory bag, or specially designed winch weight is a great way to reduce the danger of a snapped steel cable. Even just a sharp fray on a steel cable can open up your hand like a razor, requiring stitches and forcing you off the trail and your hand onto the injured reserve list for weeks. If you still have doubts or want to know more about winching process and accessories like wire ropes and hooks, contact our experts right away. For us, saving the weight when not in use, and the added safety of not having all that additional potential (or stored) energy around when winching, help make up for the occasional extra precaution we have to use with synthetic rope. See whats wrong in this image. We used synthetic winch rope in most of the article. When choosing a winch, make sure it is rated for the job it will be accomplishing. angle is unavoidable, follow these precautions: Look at the winch
If equipped, remove the tow ball or hitch insert and attach the loop end of a strap into the hitch and secure with the hitch pin. fully into the winch. Dont: Winching at angles is hard on cable, the winch, and more. Dont: Standing close to any loaded winch line is dangerous. Unwind the winch and use a clean rag or cloth to wipe it after each use. You can hold the wire rope in your hands and walk towards the winch as it rewinds. The shackle is in the correct orientation, but only a few threads of the cross pin are engaged. You need to stand at a safe distance away from the wire rope if you are not handling the winch, preferably behind a tree or a rock. Never use a winch at angles. Follow step 15 of Winch Operation to feed and rewind
Triple check everything before you start pulling your vehicle. Unplug the winch remote control. However, you have to maintain a 90-degree angle between the winch and the first anchor. Keep your tires turned in the same direction as the winch line. We like synthetic ropes for a number of safety reasons, but know that they sometimes dont hold up to use in all environments and for frequent heavy use. Make sure the winch line does not build up on one side of the winch. 1) Brake: The brake stops the winch from paying an unwanted winch line. This can damage the cable and the winch. Depending on the situation, you will need to use a suitable rigging technique. It will prevent the outer layers of the steel rope from getting pulled down between the inner layers. down at sharp angles. Warn has these thick and strong, yet tight fitting, gloves that we love. Instead, have someone hold the hook or nylon grab strap when respooling your winch. So far weve had good luck with synthetic ropes in the rocky deserts of the Southwest as long as the ropes are treated as they need to be; with a little more care and caution than the traditional steel wire ropes or cables. You can connect it to a steel rope using a D-shackle. Winching is a popular term among the 4X4 off-road driving buffs. Never use a recovery strap for winching. You should never grab a winch rope or steel cable with your bare hands. Hook the D-shackle through the two loops of the tree-trunk protector without tightening it too much. It is a potential safety hazard. Unplug the remote
place during winching. Always wrap the tree trunk protector around the base of the tree. Make sure your winch is fully engaged and ready to power in before your start your pull. Most winch manufactures offer either, but synthetic line is becoming the norm in the industry. Ask everyone to move to a safe distance because winching accidents can be fatal. Before each use, check all battery cables and electrical connections. Thorns, wire, and cactus can become imbedded in synthetic rope, steel cables can fray, and your hand (and arm) can get pulled into the fairlead and around the drum of the winch. If you are pulling someone else out, find an appropriate location on their OHV to connect a shackle. When using a winch, you have to consider several different factors. This will help prevent dirt, mud, and rocks from getting into the spool, and from damage that could occur to exposed line. The control box relays the signals from the remote control to the motor. around the vehicle, winch, winch cable, and load clear of people (especially
pull or straddle the winch cable while winching a load. The type of rope material, diameter, and length will determine how much load the winch machine can pull. Again remember the load forces and use a snatch block to amplify winching forces. Most winching machines now come with a waterproof control box. Follow these winch rigging techniques for a smooth operation. Depending on your situation, it is best to leave your OHV on and running while winching to avoid battery drain. When done with your winching operations, it is advisable to completely reel in your entire winch line. Once the clutch gets engaged, you can start winching. Make sure to keep the following accessories with you when you go on an off-road adventure. 8) Remote Control: The remote control helps you control the winching process (the directions in which the drum rolls). Most synthetic ropes have a protective sheath that can be used to protect them if you must make a pull over a rock. They are usually affixed to the vehicles frame. NEVER jerk on the winch line. You can also press the gas paddle to help your vehicle move smoothly. Of all the accessories, a tree saver strap and shackle are a MUST have. Also, in this image, our hand is way too close to the winches fairlead. Barlow also recommends keeping more than an arms length of distance between your hands and the winch while it is spooling or un-spooling. You could lose a finger or even your hand if it gets sucked into the winch. to hoist or suspend a vertical load. provided by this wrapped cable allows the
USE CAUTION and keep your hands at least 12 inches from the fairlead and watch loose clothing or jewelry. Respect public and private land so we all can use some of it in the future. under 16 years of age to operate the winch. Remove kinked or frayed wire ropes from service immediately. Dont put a winch in water. become hot during winch use. Only use your winch until the stuck vehicle can regain full traction under its own power. Make sure to use gloves that fit perfectly. Keep your winch, wire rope, and remote control away from contaminants, harmful chemicals, and water. Typically, the roller styles are found with cable, but can be used with synthetic rope IF they are clean and bur free. Make sure to use safety gloves as they will protect your hands from lacerations and cuts. There are many important factors to take into consideration when winching. Also, dont stand between the anchor point and your vehicle once the wire rope is under tension. Do: The correct way to use a tree as an anchor is to select a large tree and use a wide strap or tree saver around the base of the tree like this. Avoid sideloading because D-shackles are designed to hold a load at 90-degrees. The purpose of a fairlead is to minimize the damage to the wire rope as it goes through a winch mount or bumper. A typical winching machine (electrical variant) consists of the following parts with each component playing a specific role. Modern winch systems come with a wired or wireless remote control.